Bend Master 38 Dual Head CNC Electric Tube Bender
Product Code: BM38PEDRAZZOLI, an Italian company established in 1949, manufactures the BEND MASTER 38 which is a double-headed bending machine designed to suit bending requirements within the Automotive, Indoor Furniture, Outdoor Furniture, Healthcare and Retail industries with applications requiring the most stringent requirements of accuracy, reliability, flexibility, and speed. With a flexible design the BM38 is flexible and adaptable to the customer’s individual needs as is suitable for long-run serial production or daily multi-batch production. The Pedrazzoli Bend Master 38 has 8 controlled axes including travel and rotation. The solid and flexible design guarantees constant repeatability and enduring precision. The Bend Master 38 has an adaptable design that is symmetrical or asymmetrical allowing for bending operations with multi-radii and variable radii within the same production cycle with production rates that is double that of a linear tube bender. The proprietary IMS facilitates is combined with the Fanuc Drives-Motors-Numeric controls packing providing productivity, versatility, accuracy, and green operation. All machines are designed and built in Italy according to the most recent Machinery Directives and are CE Certified.
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- Description
- Additional Info
Specifications
- Dimensions (L x W x H) [mm]: 200 x 2000 x 1400
- Weight [kg]: 3800
- Intelligent Motion System (IMS): V4
- Touch Screen: Yes
- Bending Capacity Mild Steel [R=400 N/mm²]: 38 x 2
- Maximum Bend Radius (CLR) [mm]: 150
- Precision of Electric Axis: ± 0.05
- Minimum Distance – w/Central Clamp [mm]: 310
- Minimum Distance – w/o Central Clamp [mm]: 220
- Max Distance between 2 Bends [mm]: 5200
- Bend Arm Rotation Speed [°/s]: 160
- Central clamp rotation max speed [°/s]: 250
- Carriage Opening Stroke [mm]: 80
- Tube Rotation Speed [°/s]: —
- Head Movement Speed [m/min]: 70
- Max. Tube Length – Rear Stop [mm]: —
- Axes: 8
Features
- 2 Independent Bend Heads
- Engergy Saving Mode (Green Operation)Yes
- Punching Option
- Cut-off Option
- IGES File Support
- Immediate analysis of part feasibility
- Springback Compensation Calculation: Yes
- Remote Support
- PC, Tablet, Smartphone Interface
- System Integration Capable
Options
- Punching Option
- Cut-off Option
- Weld Seam search with Autoload option
PEDRAZZOLI, and Italian company established in 1949, manufactures the BEND MASTER Series mandrel tube benders that are designed to meet the most stringent requirements of accuracy, reliability, flexibility, and speed. The control systems are based on the propriety developed Intelligent Motion System, or “IMS” and is run by state-of-the-art industrial computers with touch screens. Software versions allow the user the ability to use a wide variety of standard and bespoke parameters and these options can be customised to suit the customer’s specific requirements.
The Pedrazzoli range of automatic mandrel tube benders implement brushless motors to control the axes surely. The wide variety of available features and accessories ensures an automated bending machine that is very versatile and has the ability to address the most diverse applications and components.
Automation integrations can provide the customer systems with automated loading and unloading systems making the any BEND MASTER tube bender a lights-out workstation.
Easily configurable data ports ensure that the Pedrazzoli mandrel bending machines can be readily integrated into dedicated work cells which can include cutting, punching, end forming, and robotic work stations.
Rapid change tool systems and automated machine adjustments guarantee precision, repeatability, and efficiency when producing bent components. BEND MASTER are designed and are suitable for day-to-day serial or small batch production and Pedrazzoli’s intuitive designs offer reduced cycle times which means cost savings and increased profits.