Bend Master 45 CNC Electric Tube Bender

Product Code: BM45

PEDRAZZOLI, an Italian company established in 1949, manufactures the modern design BEND MASTER 45 all electric tube bender which is designed to suit bending requirements within the Automotive, HVAC, Aerospace, Indoor Furniture, Outdoor Furniture, and Street Furniture industries which require the most stringent requirements of accuracy, reliability, flexibility, and speed. With a compact-sized bending head and the machine body being enclosed for health and safety requirements, the BM45 CNC Mandrel Tube Bender has a flexible design was developed for long-run serial production or daily multi-batch production. Production changeovers are made easy with a rapid tool setup and adjustment system. With 10 controlled axes constant repeatability and precision are ensured. The Bend Master 45 has an adaptable design allowing for clockwise and anti-clockwise bending with multi-radii and variable radii within the same production cycle, and very tight bends are accomplished by virtue of a thrust modulation process. The intuitive, user-friendly, and proprietary Intelligent Motion System, or “IMS” is combined with Fanuc Drives-Motors-Numeric controls package providing productivity, versatility, accuracy, and green operation. In addition, the IMS makes it possible for a wide variety of file formats to be imported and allows the operator to immediately to carry out bend part feasibility. Incorporated within the IMS is a spring-back compensation facility which adjusts according to material parameters. The IMS enables support and service to be carried out remotely either by network login or webcam. The IMS platform is available for PC, tablet, smart-phone platforms and makes the Bend Master 45 easy to integrate into production lines and systems. Three versions of the Bend Master 45 are available: Single radius, multi-radius, and multi-radius multi-direction. There is an 11th controlled axis available in the form of bend die return and punching and cutting attachments are available for all models. All machines are designed and built in Italy according to the most recent Machinery Directives and are CE Certified.

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    Bend Master 45
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    • Description
    • Additional Info

    Specifications

    • Dimensions (L x W x H) [mm]: 6300 x 1430 x 1900
    • Height: Working Plane [mm]: 1100
    • Weight [kg]: 3100
    • Intelligent Motion System (IMS): V4
    • Touch Screen: Yes
    • Bending Capacity Mild Steel [R=400 N/mm²]: 45 x 3
    • Maximum Bend Radius (CLR) [mm]: 150
    • Precision of Electric Axis:     ± 0.05
    • Maximum head vertical travel [mm]: 290
    • Carriage Speed [mm/s]: 926
    • Bend Arm Rotation Speed [°/s]: 202.5
    • Tube Rotation Speed [°/s]: 600
    • Max. Tube Length – Front Stop [mm]: 3000
    • Max. Tube Length – Rear Stop [mm]: 4600
    • Axes: 10

    Features

    • Independent Bend Head
    • Compact Bending Head Size
    • Booster for tight bending (less than 1.5xD)
    • Engergy Saving Mode (Green Operation)
    • Guarded Machine Body
    • Tools Automatic Adjustment
    • Rapid Tool Setup
    • Clockwise Bending
    • Anti-Clockwise Bending
    • IGES File Support
    • Immediate analysis of part feasibility
    • Springback Compensation Calculation
    • Remote Support
    • PC, Tablet, Smartphone Interface
    • Weld Seam search with Autoload option
    • System Integration Capable

    Options

    • Single Radius Version Available
    • Multi-Radius Version Available
    • Variable Radius
    • Punching Option
    • Cut-off Option
    • Bend Die Return (11th Axis)

    PEDRAZZOLI, and Italian company established in 1949, manufactures the BEND MASTER Series mandrel tube benders that are designed to meet the most stringent requirements of accuracy, reliability, flexibility, and speed. The control systems are based on the propriety developed Intelligent Motion System, or “IMS” and is run by state-of-the-art industrial computers with touch screens.  Software versions allow the user the ability to use a wide variety of standard and bespoke parameters and these options can be customised to suit the customer’s specific requirements.

    The Pedrazzoli range of automatic mandrel tube benders implement brushless motors to control the axes surely.   The wide variety of available features and accessories ensures an automated bending machine that is very versatile and has the ability to address the most diverse applications and components.

    Automation integrations can provide the customer systems with automated loading and unloading systems making the any BEND MASTER tube bender a lights-out workstation.

    Easily configurable data ports ensure that the Pedrazzoli mandrel bending machines can be readily integrated into dedicated work cells which can include cutting, punching, end forming, and robotic work stations.

    Rapid change tool systems and automated machine adjustments guarantee precision, repeatability, and efficiency when producing bent components. BEND MASTER are designed and are suitable for  day-to-day serial or small batch production and Pedrazzoli’s intuitive designs offer reduced cycle times which means cost savings and increased profits.

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