Training Session: C-Frame Hydraulic Press Operation
Introduction
Purpose:
Provide comprehensive training for the safe and effective operation of C-frame hydraulic presses, including accessory usage. Duration: Approximately 1 hour.
Part 1: Machine Overview (10–15 minutes)
Topics Covered:
- Understanding press frame, cylinder, tables, and controls
- Manual, semi-automatic, and automatic operation modes
- Key safety systems: light curtains, emergency stops
- Typical accessories: hydraulic cushions, ejectors, T-slot mounted tools
- Common applications: forming, stamping, riveting, deep-drawing
Part 2: Safety Precautions (15 minutes)
General Safety Requirements:
- PPE: Safety glasses, ear protection, safety shoes, form-fitting clothing
- Emergency Stops: Located on control panel and foot pedal
- Light Curtains: Stops press operation if beam is broken, supervisor reset required
Operational Safety:
- Never operate with jammed, cocked, or misaligned tooling
- Keep hands outside danger zones at all times
- Verify workpiece alignment before cycle start
- Check hydraulic oil levels and system integrity weekly
Special Safety Considerations:
- Monitor pressure gauges to prevent overloading
- Adjust cylinder stroke appropriately to avoid overtravel
Part 3: Hands-On Practice (20–25 minutes)
Setup Demonstration:
- Tool installation using DIN-650 T-slots
- Secure fastening to bolster and slide tables
Control Settings:
- Demonstrate manual and semi-automatic mode selection and usage
Simple Press Operation:
- Execute basic pressing cycle safely
- Adjust pressure and stroke settings based on the job
Participant Practical:
- Supervised hands-on practice with feedback and corrections
Part 4: Maintenance & Troubleshooting (10 minutes)
Routine Maintenance Tasks:
- Hydraulic Oil: Weekly level check (target 75–80%), top-up or change annually (ISO 46/HL 46 grade)
- Hoses & Fittings: Weekly inspection for leaks, damage, or loosening
- Guides: Maintain lubrication and tighten screws regularly
Troubleshooting Guidelines:
- Listen for unusual sounds or performance issues
- Report suspected faults immediately to a supervisor
- Check and correct any misalignment or pressure inconsistencies
Conclusion & Key Takeaways (5 minutes)
- Correct use of controls and machine accessories
- Strict safety adherence during all operations
- Perform regular inspections and maintenance checks
Q&A Session
Open floor for participants’ questions, answers, and further clarifications.
Training Materials Provided
- General C-Frame Press User Manual
- Maintenance Guidelines
Contact for Support
The Workshop Press Company UK
Unit B2B, Holly Farm Business Park, Honiley, Kenilworth, CV8 1NP
Phone: 0800 999 1090
Email: info@workshoppress.co.uk
Website: www.workshoppress.co.uk
