Hydraulic Workshop Press – Training Session Outline

Training Session: Hydraulic Workshop Press Operation

Introduction

Purpose:

Provide comprehensive training for the safe and effective operation of hydraulic workshop presses, including accessory usage if purchased. Duration: Approximately 1 hour.

Part 1: Machine Overview (10–15 minutes)

Topics Covered:

  • Understanding the press frame, hydraulic cylinder, piston, and manual/hand pump or motor-driven pump
  • Work table adjustment using pins or winch system
  • Standard operation via pressure control and ram control
  • Applications: pressing, bending, straightening, assembly operations

Part 2: Safety Precautions (15 minutes)

General Safety Requirements:

  • PPE: Safety glasses, ear protection, safety shoes, form-fitting clothing
  • Emergency Stops (if motorised): Located on control panel or emergency foot stop

Operational Safety:

  • Never place hands between workpieces and ram
  • Always ensure workpieces are properly centered and stable
  • Check hydraulic system (hoses, fittings, oil levels) regularly
  • Use correct table pin placement when adjusting table height

Part 3: Hands-On Practice (20–25 minutes)

Setup Demonstration:

  • Adjusting work table height safely using pins or winch
  • Positioning workpieces properly under the ram

Press Operation:

  • Demonstrating manual hand-pump or motorised pressing operation
  • Controlling pressure and travel distance safely

Participant Practical:

  • Participants to perform supervised pressing operations
  • Feedback on setup, pressing, and safe retraction

Part 4: Maintenance & Troubleshooting (10 minutes)

Routine Maintenance Tasks:

  • Check hydraulic oil levels weekly (target: sight glass 75–80%)
  • Inspect hoses and fittings for leaks or damage
  • Grease moving parts if winch system present
  • Check table pins and securing hardware regularly

Troubleshooting Guidelines:

  • Unusual noises, leaks, or erratic motion must be reported immediately
  • Identify low pressure symptoms and oil level issues
  • Ensure proper load centering to avoid ram skew

Accessories (If Purchased)

Work Table Usage:

  • Health & Safety: Always ensure table is fully supported by appropriate pin positions or secured chain system before use
  • Mounting: Table must be level and both support pins fully inserted and locked
  • Centre Hole: Used for allowing long components or punches to pass through without obstruction
  • Drilled/Tapped Holes: Used for fixing jigs, v-blocks, or custom tooling securely

V-Block Usage:

  • Health & Safety: Place V-block centrally on the table to avoid tipping during load application
  • Mounting: Secure V-block to table if possible using tapped holes or external clamps
  • Various Uses: Supporting shafts, rods, pipes, or irregular shaped components for pressing, straightening, or forming

Conclusion & Key Takeaways (5 minutes)

  • Safe operation techniques and awareness
  • Proper setup and use of accessories
  • Regular maintenance and checks to avoid downtime

Q&A Session

Answer participant questions and discuss best practices.

Training Materials Provided

  • General Hydraulic Workshop Press User Manual
  • Maintenance Guidelines

Contact for Support

The Workshop Press Company UK
Unit B2B, Holly Farm Business Park, Honiley, Kenilworth, CV8 1NP
Phone: 0800 999 1090
Email: info@workshoppress.co.uk
Website: www.workshoppress.co.uk


Heavy-Duty Motorised Hydraulic Workshop Presses by The Workshop Press Company

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