End Forming and Finishing Machine Stern 25 from Pedrazzoli

Product Code: Stern 25 End Former

PEDRAZZOLI, an Italian company established in 1949, manufactures the modern and compact design STERN 25 all electric end-forming which is designed to suit bending requirements within the Automotive, HVAC, Aerospace, Nautical and Marine, Fitness, and Street Furniture industries which require the most stringent requirements of accuracy, reliability, flexibility, and speed. The Stern 25 is a 360 degree End Forming Machine with 3 completely electric axes driven by brushless motors. It has a potential for simultaneous 15 workstations all of which can be motorised and enables a wide variety of processes such as beading, flaring, reduction, expanding, shaping, threading, finishing, boring or chamfering to be carried out in one work cycle. The toolholders are located under the work area on a circular drum and all tool stations can be fitted with rotating tools and modules. Tool changeover is easy and quick. The intuitive, user-friendly, and proprietary Intelligent Motion System, or “IMS” is combined with Fanuc Drives-Motors-Numeric controls package providing productivity, versatility, accuracy, and green operation. The IMS enables support and service to be carried out remotely either by network login or webcam. The IMS platform is available for PC, tablet, smart-phone platforms and makes the Stern 25 easy to integrate into production lines and systems. All machines are designed and built in Italy according to the most recent Machinery Directives and are CE Certified.

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Description
Additional Info

Specifications

Dimensions (L x W x H) [mm): 2400 x 1460 x 1700
Weight [kg]: 1800
Maximum end-form diameter [mm]: 35
Maximum end-form length: 170
Tool Revolving Carriage Capacity: 15
End forming speed [mm/sec]: 200
Positioning precision [mm/sec]: 0.05
Work Unit Thrust Speed [kN]: 0 to 80
Clamp Holding Force [kN]: 120
Jaws Length [mm]: 100
Jaw Opening Max [mm]: 50
Electically Controlled Axes: 3
Workstations that can be Motorised: 15

Features

Intelligent Motion System (IMS): V4
PC, Tablet, Smartphone Interface
Muli-Operations in 1 Cycle
Remote Support
Energy Saving – Green Operation
Remote Support
PC, Tablet, Smartphone Interface
Brushless Axes Motors
Muli-Operations in 1 Cycle

PEDRAZZOLI, and Italian company established in 1949, manufactures the BEND MASTER Series mandrel tube benders that are designed to meet the most stringent requirements of accuracy, reliability, flexibility, and speed. The control systems are based on the propriety developed Intelligent Motion System, or “IMS” and is run by state-of-the-art industrial computers with touch screens. Software versions allow the user the ability to use a wide variety of standard and bespoke parameters and these options can be customised to suit the customer’s specific requirements.
The Pedrazzoli range of automatic mandrel tube benders implement brushless motors to control the axes surely. The wide variety of available features and accessories ensures an automated bending machine that is very versatile and has the ability to address the most diverse applications and components.
Automation integrations can provide the customer systems with automated loading and unloading systems making the any BEND MASTER tube bender a lights-out workstation.
Easily configurable data ports ensure that the Pedrazzoli mandrel bending machines can be readily integrated into dedicated work cells which can include cutting, punching, end forming, and robotic work stations.
Rapid change tool systems and automated machine adjustments guarantee precision, repeatability, and efficiency when producing bent components. BEND MASTER are designed and are suitable for day-to-day serial or small batch production and Pedrazzoli’s intuitive designs offer reduced cycle times which means cost savings and increased profits.